Carton Flow System Warehouse Pallet Flow Rack

Overview

Pallet flow rack system(also called pallet live)  is an ideal solution to the fast-paced warehouse or storage facilities that deal with perishable product, fully utilizing the given storage space. In a pallet flow rack system, pallets are stored on inclined lanes equipped with flow rails or roller tracks, which support and allow the pallets to roll down from one side to the picking end one by one via gravity. The picking aisle always remains fully stocked since the pallets gently “flow” into position, allowing for quick and efficient inventory turnover. Following First-In&First-Out(FIFO) principle, this pallet flow rack system offers increased storage density, automatic stock rotation, trouble-free product handling and fast pallet selection. Acting like a conveyor with a rack structure, these racks guarantee a secure and safe handling procession by keeping employees away from dangerous forklifts.

 Adantages

   1. High throughput: Pallet flow storage systems provide improved through put and inventroy turnover. Once product is placed in the system, it “automatically” moves forward requiring less handling of product. 

     2. Ideal solution to time-sensitve products: Pallet flow racking sytems allow for fast pallet picking obeying FIFO rules which are perfect for perishable items.

     3. Improved storage density: Pallet live racking system has high-density storage capacity since only two aisles are necessary for product loading and unloading.

     4. Time-saving: Pallet flow rack takes advantage of gravity to move pallet loads in sloped lanes which is faster, efficient and time-saving.

     5. Safer operation: Pallet flow storage systems greatly decrease the use of forklifts and the possibility of product damage offering a safer operational environment.

System Configuration

Pallets are loaded onto fixed lanes of inclined gravity rollers which are set at a fixed gradient. When a pallet is taken from the picking face, the next pallet rolls into position, with replenishment stock loaded at the opposite (upper) end of the lane. Following a First-in/First-Out principle, stock rotation is therefore automatic with minimum forklift truck travel distance. 

Structures of Pallet flow system

More details and Parameters

As a high-density storage system with convenient material handling process, pallet flow racking systems are widely used in a lot of areas such as freezer applications, food productions and some large distribution centers. 

Design Cases

1.  Column

2. Box Beam

3. Step Beam

4. Wire deck

1.Flared deck with waterfall

2. Step deck with waterfall

5. Safety accessories

Ironstone Has gained Professional steel storage rack testing certifications at MONASH university for AS4084-2012 test standard as well as R-Mark certification test at SEIZMIC INC in US.
Meanwhile, some other Documents such as ISO9001, CE, SGS supplier audit report Etc, are all certified at Ironstone.
You can rest assured that you are buying racks and shelves without any quality problem.

R-Marks certifocation

 AS4084 Certification

We pay high attention to the package of racks with professional wrapping machine, to ensure security of long distance shipment. Special demand for package is available. The way of packages typically use plastic stretch film, corrugated paper, wooden bars, crates, and metal strips, etc. for bulk materials, Carton boxes and pallets used for accessories. We also make customized packages as customers' requirements.

 Pre-sale service & after-sale service

1. Project design & optimization support
Ironstone has professional design engineers who are experienced in offering you optimal storage solutions for optimizing your material and information flow. Based on engineering design, computer modeling, and CAD software design, we have successfully provided thousands of storage solutions.

2. Project installation Support
Ironstone provides project installation support, all assembly drawings & Videos would be transferred to our customers for easy installation, If customers' storage systems seem complicated and according to specific request, Ironstone can dispatch installation engineers to instruct assemble and install your rack systems on the site.

• Ironstone storage engineering founded in 1999, with 20 years experience in Storage equipments industry, is a leading Storage systems MANUFACTURE & DESIGNER for warehouse storage solution.
• We're specialized in design and production of Pallet Racking, Storage Shelving, Cantilever Rack, Mezzanine systems, Radio Shuttle Systems, ASRS, etc.
• Ironstone provides ONE-STOP warehouse storage solution, including Design, Consultant, Manufacture, Installation, Technical Guidance and Maintenance.
• Ironstone is well known for superior quality and excellent service. Our products have got certification of ISO9001, CE, AS4084:2012, R-Mark and comply with FEM, SEMA standard.
• Over 20 years In Europe, Middle East, Southeast Asia, American market, We're proud to say that Ironstone is always providing first-class Storage systems and service to all customer.
• Welcome your visit to our factory in China! Hope we'll have a chance to work with you.

Project cases
We have completed projects in foreign market, like US, Mexico, Europe, Thailand, Argentina, south Africa etc. and received highly praise from our clients.

Ironstone Team Group
Ironstone team focuses on providing high quality racking & shelving storage solution and relevant services for our customers, we are confident to provide best products and services.
The Mission of Ironstone group is to be a customer driven, innovative company providing the best products, solutions, and customer service attainable in the industry today with a commitment to on-going improvement.

Questions You May Care About:

Q1:Does all racks produced by your company?
A1: Yes, we're a DIRECT MANUFACTURE with over 20 years experience, main products of us include Pallet Racking, Shelving, Radio Shuttle, Cantilever, Mezzanine, etc. All products are 100% produced by ourselves.
 
Q2: Where are you company located?
A2: Our factory is located in Jiangning District,Nanjing, Jiangsu, China, close to Nanjing Port, conveniently for delivery. 90,000sqm production plant, which enable a strong production capacity and stable quality.
 
Q3: What certification do your products passed?
A3: We're ISO9001 certificated company. Rack system are strictly designed and produced based on CE and RMI/AS4084:2012 standard for storage rack, comply with FEM and SEMA standard.
 
Q4 How long for your warranty period?
A4: We afford 10 year warranty and lifetime insurance services of all racking products. Any quality issues that caused by Accidental impact, we'll provide free parts for replacement.
 
Q5: Are you able to provide installation service?
A4: We have mature installation team with rich project experience. For some complicated cases, our engineer could come to project site and help clients for installation work. Normally, we can offer solution for your problem through email, mob and video 
 
Should any issue you are concern about, feel free to contact with me before and after sales.